China factory VW-2.6/5-250 Low Noise Industrial High Pressure Methane Ethylene Hydrogen Compressor Oilfield Piston Compressor air compressor oil

China Factory VW-2.6/5-250 Low Noise Industrial High Pressure Methane Ethylene Hydrogen Compressor Oilfield Piston Compressor Air Compressor Oil

Product Description

The VW-2.6/5-250 Low Noise Industrial High Pressure Methane Ethylene Hydrogen Compressor Oilfield Piston Compressor Air Compressor Oil is a high-quality compressor produced by our factory in China. This oil-free compressor is designed with low speed, high component strength, stable operation, long service life, and convenient maintenance. It is a unit that integrates various components such as compressor, gas-liquid separator, filter, valve, motor, and chassis. This compressor has the advantages of small volume, light weight, low noise, good sealing performance, easy installation, and simple operation.

Main Components

1. Motion system: crankshaft, piston connecting rod assembly, coupling, etc.
2. Air distribution system: valve plate, valve spring, etc.
3. Sealing system: piston ring, oil seal, gasket, packing, etc.
4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.
5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.
6. Safety and energy regulation systems: safety valves, energy regulation devices, etc.

Working Principle of Piston Compressor

When the crankshaft of the piston compressor rotates, the piston reciprocates through the transmission of the connecting rod. The working volume formed by the inner wall of the cylinder, the cylinder head, and the top surface of the piston changes periodically. The piston compressor completes a work cycle by intake, compression, and exhaust. With each rotation of the crankshaft, the piston moves back and forth, allowing gas to flow into the cylinder during the intake stroke and then compressing and exhausting the gas during the compression and exhaust strokes.

Advantages of Piston Compressor

1. Wide applicable pressure range, suitable for various flow rates.
2. High thermal efficiency and low unit power consumption.
3. Strong adaptability to a wide range of pressures and cooling capacity requirements.
4. Low material requirements and cost.
5. Mature technology with rich production and use experience.
6. Simple device system.

Chemical Process Compressor Description

Chemical process compressors are designed specifically for compressing various gases in petroleum and chemical processes, as well as in chemical exhaust gas recycling systems. These compressors are used to transport the medium gas in reaction devices and provide the required pressure to the reaction device. They are designed to accommodate specific process flows and can be customized according to the process requirements.

Reference Technical Parameters and Specifications

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Performance Characteristics of Hydrogen Compressor

High Compression Ratio

The hydrogen compressor is designed to achieve a high compression ratio, allowing it to effectively compress hydrogen gas to the desired pressure level. This ensures efficient storage and transportation of hydrogen gas.

Low Noise and Vibration

Hydrogen compressors are engineered to minimize noise and vibration during operation. This is essential in various industries where noise and vibration can cause disruptions or safety concerns.

Reliable Operation

Hydrogen compressors are known for their reliability. They are built with high-quality components and undergo rigorous testing to ensure smooth and trouble-free operation, even in demanding environments.

Energy Efficiency

One of the key advantages of hydrogen compressors is their energy efficiency. They are designed to minimize energy consumption while maintaining optimal performance, resulting in cost savings and reduced environmental impact.

Types and Characteristics of Hydrogen Compressor

Piston Compressors

Piston compressors are commonly used in hydrogen compression due to their ability to achieve high compression ratios. They are reliable, compact, and suitable for a wide range of applications.

Diaphragm Compressors

Diaphragm compressors offer excellent leak-tightness, making them ideal for handling hydrogen gas. They are often used in industries that require high purity gas or where contamination must be avoided.

Screw Compressors

Screw compressors are known for their high efficiency and low maintenance requirements. They are capable of handling large volumes of hydrogen gas and are commonly used in industrial applications.

Advantages of Hydrogen Compressor Made of Different Materials

Stainless Steel Compressors

Stainless steel compressors offer excellent corrosion resistance, making them suitable for applications where hydrogen gas may contain impurities or corrosive elements. They ensure long-term reliability and durability.

Titanium Compressors

Titanium compressors are lightweight yet highly durable. They are ideal for applications that require a high strength-to-weight ratio and resistance to corrosion, such as in aerospace or marine industries.

Composite Material Compressors

Compressors made of composite materials provide a combination of strength, durability, and weight reduction. They offer excellent resistance to corrosion and can withstand harsh operating conditions.

Application of Hydrogen Compressor

Hydrogen Fueling Stations

Hydrogen compressors play a crucial role in fueling stations by compressing hydrogen gas to the required pressure for refueling hydrogen-powered vehicles. They enable quick and efficient refueling, promoting the adoption of hydrogen fuel cells.

Industrial Gas Supply

In industries that require hydrogen gas for various processes, hydrogen compressors ensure a steady and reliable supply of high-pressure hydrogen. They are vital for applications such as heat treatment, chemical reactions, and power generation.

Chemical Industry

Hydrogen compressors are extensively used in the chemical industry for processes such as hydrogenation, hydrotreating, and synthesis gas production. They enable precise control of hydrogen pressure, ensuring optimal reaction conditions.

Petroleum Refining

Refineries rely on hydrogen compressors for processes like hydrocracking and catalytic reforming. These compressors help in the production of cleaner fuels by providing high-pressure hydrogen for various refining reactions.

Power Generation and Energy Storage

Hydrogen compressors are utilized in power generation systems that involve hydrogen fuel cells or gas turbines. They enable efficient and reliable conversion of hydrogen to electricity, contributing to the development of clean energy technologies.

Future Development Trends and Opportunities

The future of hydrogen compressor products holds promising opportunities. As the demand for clean energy solutions increases, hydrogen is gaining significant attention as a viable alternative. This presents opportunities for further advancements in hydrogen compressor technology, including improved efficiency, reduced costs, and enhanced safety features.

The development of hydrogen infrastructure, such as hydrogen fueling stations and hydrogen storage facilities, will contribute to the growth of hydrogen compressor market. Additionally, advancements in materials and manufacturing processes will lead to the development of more efficient and reliable hydrogen compressors.

As hydrogen becomes a key component in decarbonizing various industries, the demand for hydrogen compressors is expected to rise. This opens up new avenues for investments and partnerships, creating a positive outlook for the hydrogen compressor industry.

Choosing a Suitable Hydrogen Compressor

When selecting a suitable hydrogen compressor, several factors should be considered:

Clear Requirements

Define the specific requirements for the hydrogen compressor, including pressure range, flow rate, and any special considerations based on the intended application.

Material Selection

Choose a compressor that is made from materials suitable for the operating conditions, such as corrosion resistance for hydrogen gas with impurities or high-strength materials for demanding environments.

Design Optimization

Look for compressors with optimized designs that maximize efficiency, reduce energy consumption, and minimize maintenance requirements.

Suppliers and After-Sales Service

Consider the reputation and reliability of the compressor supplier, as well as the availability of after-sales support and service.

Cost-Effectiveness

Evaluate the overall cost-effectiveness of the compressor, taking into account factors such as initial cost, energy consumption, maintenance requirements, and expected lifespan.

Quality Control

Ensure that the hydrogen compressor meets relevant industry standards and undergoes thorough quality control processes to ensure reliable and safe operation.

Author: Dream

Model Volume flow (Nm3/h) Suction pressure (Mpa) Exhaust pressure (Mpa) Motor power (kw) Dimension (mm)
ZW-0.4/2-250 60 0.2 25 18.5 2800*2200*1600
ZW-0.81/(1~3)-25 120 0.1~0.3 2.5 22 1000*580*870
DW-5.8/0.5-5 400~500 0.05 0.5